Lights Out: Technology and Automation Podcast by MakingChips
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Latest episodes
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Automation, Machining, and a Coal Mine: What Vertical Integration Buys You
October 9, 2026 · 53 minMost automation conversations stop at the cell. This one keeps going, through a fab shop, a machine shop, a Department of Defense contract, and eventually a coal mine. Michael McHale runs PSA Systems, an automation integrator in…
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The $5 Automation Project Hiding in Your Shop
September 25, 2026 · 53 minWhen Uriel Eisen needed more capacity in his 325-square-foot shop, his first instinct was to buy a robot. But the machine wasn't the real bottleneck. Production kept getting derailed by missing material, forgotten orders, and inexpensive…
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Zero Setup Time: Inside Norbert Kempf CNC-Technik GmbH's 23-Machine Automated Shop
September 11, 2026 · 52 minEric opens this episode describing a dream he had. A shop with no standalone machines. Three hundred and nine pallets moving 1,600 times a day. A central tool system holding 5,500 tools, five Fanuc robots shuttling up to 800 of them daily…
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Your Machines Have a Heartbeat: Here's What It's Telling You
August 28, 2026 · 53 minWhat if the most powerful sensor on your shop floor isn't a camera or a probe or a vibration puck—but a power cord? That's the premise Lauren Dunford, co-founder and CEO of Guidewheel, brought to the show, and she explained it using a…
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You Can't Automate What You Can't Find: RTLS and the Data Foundation for Lights-Out
August 14, 2026 · 49 minEvery shop runs on a little tribal knowledge, the person who just knows where that tray of parts is headed and where it tends to get stuck. It works right up until they take a day off and the whole floor is hunting for a job that vanished…
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Inside Conexus Indiana: The Industry Network Driving Manufacturing Tech and Talent
July 31, 2026 · 53 minConexus Indiana is an industry-led nonprofit that pulls the state's manufacturers, logistics companies, colleges, and public sector into the same room to tackle the problems they all share: building a workforce pipeline, speeding up tech…
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Don't Automate Chaos: Running Lights Out with Sarah Wierman of Fastems, Ep #45
July 17, 2026 · 59 minMost shops picture automation the same way. A robot arm bolted to a machine, a green button, and a quiet promise that you can finally walk out the door at night. This episode takes that picture apart, and what replaces it is a lot more…
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You Don't Have a Capacity Problem — You Have a Visibility Problem
July 3, 2026 · 60 minEvery shop owner has stared at a floor full of expensive machines and thought the same thing: I need more capacity. More people. A second shift. Maybe another spindle. But the honest answer, most of the time, is that you already own the…
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Before You Buy Another Spindle, Use the Ones You Have
June 19, 2026 · 1 hr 1 minEvery shop wants the shiny new machine. Walk a showroom floor like the one at ZOLLER's Technology Days in Ann Arbor and it's hard not to feel like a kid in a candy store. But the most useful question on this episode isn't which spindle to…
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The 20-Hour Machine: Automation, Throughput & Smarter Capacity Planning
June 5, 2026 · 53 minRecorded live from the DN Solutions open house near Chicago, this special crossover episode between Lights Out and Buy the Numbers dives deep into what modern automation actually looks like inside growing machine shops. This isn't theory…
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Lights Out Lenses: Engineering, Quality & the Leadership Behind Automation (Part 2), Ep #41
May 22, 2026 · 52 minPart 2 of Lights Out Lenses moves deeper into the automation journey at Advanced Machine & Fabricating—this time through the eyes of engineering, programming, quality, and ownership. If Part 1 was about feeding the beast, Part 2 is about…
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Lights Out Lenses: Inside an Automation Journey from the Operations & Production Frontlines
May 8, 2026 · 47 minWhat does automation actually look like when you're in the middle of it—not from a vendor demo or a conference stage, but inside a real shop, with real constraints, real people, and real stakes? This episode of Lights Out kicks off a new…

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